IoT
IoT Fleet Monitoring Platform
A real-time monitoring platform ingesting sensor data from industrial equipment for a manufacturing client.
The challenge
Equipment failures were discovered after the fact, from maintenance logs, rather than being caught early — costing the client unplanned downtime and expensive emergency repairs.
Our solution
We built a platform ingesting live sensor telemetry (pressure, temperature, vibration) from field devices, with threshold-based alerting and historical dashboards for the maintenance team.
Results
- Unplanned downtime reduced by 45% in the first six months
- Maintenance team now alerted to anomalies before failure, not after
- Historical data now used to plan preventive maintenance schedules
Technology stack
Node.js
MongoDB
MQTT
Socket.IO